The Corn Processing Analyzer is designed to support both wet and dry corn milling operations. Well-controlled milling processes optimize the production of starch, meals and other products and enables the most efficient use of the by-products.
Complete Control of the Process:
Our Corn Processing Analyzer is ideal for every step in the corn milling process, including:
- test incoming corn for moisture, protein, starch and other constituents
- monitoring and controlling the quality of dry milling products such as grits, corn meals and corn flour
- monitor and adjust the wet milling process to optimize the yield of starch
- test and verify quality of corn gluten feed and meal
- analyze DDGs, bran and other by-products for quality
The Unity Corn Processing Analyzer is fast, allowing for 100% measurement of incoming corn as well as processed products and by-products. Sample measurements take 30 seconds with little or no sample preparation. This speed, combined with guaranteed accuracy, allows for complete control of the mill, maximizing profits and providing fast payback.
Unity Corn Processing Analyzer packages are complete solutions ready for the analysis of corn, corn meal and by-products found in the corn processing industry.
The Unity Scientific Corn Processing Analyzer is based on the SpectraStar XT, the next generation high performance NIR analyzer based on the TRUE ALIGNMENT® Spectroscopy technology. The SpectraStar XT incorporates a rotating top window (RTW) system for the ultimate in sampling flexibility, allowing the customer to make measurements of all meal and corn processing intermediates. The SpectraStar XT's quick analysis time provides real-time feedback that allows the process to be controlled, optimizing the process and providing rapid payback
The Unity Corn Processing Analyzer is available in two models: a Basic model with Unity calibrations for major constituent predictions on corn processing samples or in a Deluxe model powered by the INGOT calibration package from Aunir. This package includes a full suite of calibrations for whole corn, corn meal, gluten feed, gluten meal and DDGS. Constituents predicted include moisture, protein, oil, ash, crude fiber, starch, total sugars and more.
All INGOT calibrations are backed by Aunir's 30 years of experience in the field and comes with a performance guarantee. Calibration experts are on call to specifically tailor the calibrations to our customer's needs.
Fast, accurate analysis is critical for corn millers to optimize their process, minimize re-work, and ensure quality of finished products and by-products. Optimizing the process will save the plant time and money and provide very rapid payback.